Steel bridge on roadway bridge(butt wellding of trough rib)

1.Field of application

Steel bridge in Japan.

2.Circumstances of repair

The fatigue cracks were found at butt weldings of trough ribs. These cracks were found after 20 years service.

3.Types of structure

The outline of the bridge structure is as follows.

Side view,plane view and cross section view of the bridge are shown in Fig.1.

butt_wellding_1.jpg
Fig.1 Side view,plane view and cross section viwe of the bridge

4.Details of loading

Fluctuating loads due to vehicles live load.

5.Description of damage

The crack that was found at butt welding of trough rib is shown in (Fig.2). Types of cracks are shown in (Fig.3).

butt_wellding_2.jpg
Fig.2 Photograph of crack
butt_wellding_3.jpg
Fig.3 Type of cracks

Causes of fatigue cracks were as follows:

6.Repair method applied

After removing by gouging, the slightly damaged part was repaired by rewelding(Fig.4(b)). In the case that the crack propagated to the fillet welding between deck plate and trough rib, the part of trough rib which was damaged was replaced to new trough rib(Fig.4(a)).

butt_wellding_4.jpg
Fig.4 Repair method

Reference

Casebook of repairs and reinforcements on road bridge(In Japanese)


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